Client: Leading manufacturer of smart energy solutions Challenge: Improve production efficiency, reduce waste, and enable data-driven decisions to support profitability and sustainability goals.
Solution: ADD supported the client in implementing a Digital Twin – a virtual replica of the production environment that continuously integrates data from machines, sensors, and production systems. The solution is built on a robust Data & AI platform, combining real-time analytics, process modeling, and predictive insights.
Our team enabled:
Integration of IoT data with production planning systems
Integration of IoT data with production planning systems
Simulation and forecasting scenarios to optimize manufacturing performance
AI-driven recommendations for efficiency improvements and cost reduction
Business Impact:
The Digital Twin became a key enabler of digital lean transformation – supporting both operational excellence and ESG targets. The client achieved better traceability, improved OEE (Overall Equipment Effectiveness), and measurable cost savings, while laying the groundwork for predictive maintenance and further automation.
Why ADD:
With expertise in system integration, advanced analytics, and AI, ADD helps manufacturing and utility companies bring their data to life — creating virtual environments that improve decision-making and accelerate digital maturity. Our Digital Twin solutions are tailored, scalable, and secure.