Client:STATICUS, Leading EU Façade Industry Innovator Context:In a groundbreaking effort to combat climate change, the client developed an innovative façade system that can reduce CO₂ emissions by up to 75%. The solution integrates active materials to absorb pollutants and uses real-time monitoring to optimize environmental performance in urban buildings. Challenge: Increase production efficiency, reduce waste, and enable data-driven decision-making to support profitability and sustainability goals.
Solution:
ADD helped a client launch the digital twin – virtual replicas of the production environment, linking data from machines, sensors and production systems in real time. The solution is based on a powerfulData & AI platforms, ki združuje analitiko v realnem času, modeliranje procesov in napovedne vpoglede.
Our team made it possible:
Integrating IoT data with production planning
Real-time monitoring of energy consumption, process quality and resource use
Simulations and predictive scenarios to optimise production
AI-backed recommendations to improve efficiency and reduce costs
Key solution components
Multi-sensor IoT network embedded in façade panels
Real-time Digital Twin infrastructure (StaticUSCare platform)
Predictive analytics models—forecasting façade responsiveness and CO₂ uptake
Interactive dashboards for live and historical performance review
Business & Environmental Impact
The Digital Twin has become a key part of Digital Lean Transformation – thereby improving operational excellence and achieving sustainability objectives. The customer achieved increased traceability, improved OEE (Overall Equipment Effectiveness) and measurable savings, while laying the foundations for predictive maintenance and further automation.
Why ADD:
With expertise in systems integration, advanced analytics and artificial intelligence, ADD helps manufacturing and infrastructure companies bring their data to life – with virtual environments that improve decision-making and accelerate digital maturity. Our digital twin solutions are scalable, secure and ready for growth.